Inspection:

• Review of QAP/ITP as per PO, PR & Technical Specification requirement for various products;
• Review of Field Quality Plans meeting code / spec Customer’s requirements;
• Review of all testing procedures
• Inspection of products as per approved Quality Plans & preparation of inspection Reports;
• Preparation of Non Conformity Report and Verifying with Vendor for correction, corrective & Preventive action as per client approvals;
• Witness of testing and review of inspection documents;
• Value addition to its Inspection;
• Preparation & follow up with vendors of catch up plan

Training:

• Welding Technology
• Non Destructive Testing
• ASME Codes
• Inspection & Testing
• Cross Country Pipe Line
• Storage Tanks
• Offshore Pipelines
• Pressure Vessels & Heat Exchangers
• WPS, PQR & WPQR
• Cathodic Protection
• Quality Systems, Kaizens & Cost of Poor Quality
• Vendor Assessment, Approvals, Monitoring & Improvement
• Quality Assurance & Quality Control
• Engineering Materials
• Statutory & Regulatory standards for Oil & Gas

Failure Analysis:

• Failure Analysis of Storage Tanks
• Failure Analysis of Vessels, Spheres & Mounded Storage Tanks
• Failure Analysis of Pipelines
• Failure Analysis of Boiler Pressure Parts
• Failure Analysis of Valves

NDE :

• Training & Certifications of ASNT Level II in UT, RT, MT, PT and VT.
• NDE Level III certification as per Company’s written Practice
• Review of NDE Manual & Company’s written practice
• Review of NDE Procedures as per various codes, specifications and
• Customer requirements.
• Witnessing UT, PT, RT & MT

Destructive Testing:

• Mechanical Testing of Metals for determining the metal properties as per code & specifications at laboratory
• Tensile test (Yield Strength, Ultimate Strength, % Elongation, % Reduction in Area)
• Young’s Modulus / Modulus of Elasticity
• Shear Strength
• Bend & Re-bend Test
• Nick Break Test
• Hot Tensile Test (up to 800⁰C)
• Charpy Impact Test (up to minus 196⁰C)
• Hardness Test (HV, HBW, HRC, HRB)
• Flattening, Flaring / Drift Expending
• Microstructure study (G.S., NMIR, Case/De-carburize Depth etc.) by optical microscope
• Intergranular Corrosion-IGCC(Practice A, B, C, E, G-48)
• Chemical Analysis
• Root Bend / Face Bend /Side Bend
• Qualifications testing of WPS/PQR for various Materials and procedures.

Welding Technology:

• Review of Welding Manuals for manufacturing Shops.
• Review & Witness of WPS/PQR  for Various Materials
• Witnessing the Welder’s Qualification Test as per various codes
• Review of WPS/PQR & WPQR for metals as per various codes & specifications
• Reviewing welding procedures for High Alloy steels & dissimilar welding

QHSE :

• Verification of QMS, OHSAS & EMS Manuals
• Auditing companies for QMS, OHSAS, EMS and IMS Certification
• Conducting Internal audits for QMS/OHSAS/EMS/IMS
• Training to carry out CAPA

Vendor Management:

• Providing Vendor data base for needed products
• Conducting Vendor assessments
• Conducting Vendor Improvement Programs
• Vendor Monitoring & Vendor Rating
• Quality Audit at vendor shops;
• Factory Capabilities Assessments to meet client requirement;

Health Assessment :

• Preparation of Health Assessment Manuals & Procedures for Storage Tanks, Pipelines, Pressure Vessels, Spheres and mounded tanks meeting Statutory & Regulatory requirements
• Conducting Health assessment for Storage Tanks, Pipelines, Pressure vessels, Spheres and Mounded storage Tanks.

Skill Enhancement :

• Preparation of Comprehensive courses for Engineering materials, NDT and Welding
• Classroom Teaching & Practical demonstrations on NDT & Destructive Testing.
• Classroom Teaching & Practical demonstrations on Welding Technology.
• Classroom Teaching & Practical Training on inspection & testing of various products
• Certification Program on Inspection & Testing skills

Product Reliability, Productivity & cost benefits:

• Product & Process Audits
• Review of Process flow charts and preparation of Quality Check sheets
• Review of Quality Plans& Control mechanism to minimize rejection & rework
• Review the Cost of Poor Quality & mechanism to minimize the cost.
• Review of Quality Assurance Program & Quality Plans for projects